ESA – SUPERMAX

Mission Background:

Parachutes used for space missions, and Mars missions in particular, are usually very large (at least 10 m diameter) and manufactured from very lightweight material. If the parachute is reduced in size to allow testing in wind tunnels, it is impossible to scale the material in the same way as the parachute; it would be impossibly thin.

Supersonic tests in large wind tunnel facilities are costly and parachute testing has been limited, by tunnel blockage, to articles with a diameter <0.83 m or to modest Mach numbers. Full-scale supersonic parachute testing is also expensive; on the order of tens of millions of dollars for a series of tests. Therefore, a test technique that allows supersonic testing of larger subscale parachutes under representative conditions at modest cost is beneficial.

 

Customer Requirements:

A MAXUS sounding rocket flight provided the opportunity to develop such a test technique.

The rocket was able to accommodate a test vehicle attached between the payload and motor section. The test vehicle took the place of a ballast mass, which was previously necessary to optimize the mass properties of the rocket’s payload section. Following burn-out the motor stage separated from the payload section, exposing the parachute test vehicle. After a short delay the test vehicle was then jettisoned from the payload section. The velocity at release was 3.0 km/s at an altitude of 162 km. Following release the vehicle continued on a ballistic trajectory to 679 km altitude before falling back and re-entering the atmosphere.

Once the vehicle had decelerated to Mach 1.7, in conditions which were equivalent to those for a Mars mission, the parachute was deployed, inflated and controlled the descent of the test vehicle to a safe landing.

The performance of the parachute was monitored using GPS, accelerometers and high definition video.

Our Work:

The SUPERMAX mission (Supersonic Parachute Experiment Ride on a MAXUS rocket) was flown successfully on the MAXUS 9 flight which took place on 7th April 2017.

MAXUS9 Lift off

A 13.7 kg test vehicle with a diameter of 290 mm was designed to replace the ballast mass which was flown on previous MAXUS flights. The vehicle had to protect the test parachute from the space environment and the aerothermal heating on re-entry before deploying it in the correct direction whilst decelerating at more than 8 g. During inflation and the subsequent descent to the ground, the vehicle had to acquire position, velocity, orientation and acceleration data in addition to high definition video of the parachute in flight.

The SuperMAX vehicle before flight

The SuperMAX vehicle before flight

The test vehicle and avionics were manufactured by Vorticity in the UK. The heat shield was a 60° sphere-cone as used on the successful Huygens mission. This provided sufficient stability to ensure the vehicle entered the atmosphere in the correct orientation and sufficient drag to reach the required parachute deployment conditions.

The heat shield was manufactured from solid stainless steel with a tungsten insert to keep the centre of gravity as close to the nose as possible and to soak up the heat of re-entry. At the end of re-entry, the internal temperature of the front shield was only 140°C. The cylindrical section was treated with a ceramic coating to protect it from the lower levels of heat in this region.

The vehicle was controlled by a custom-made data acquisition system which used two GPS receivers to monitor its position and velocity; accelerometers, rate gyros and magnetometers to derive its orientation and thermocouples to measure its internal temperature. It also included a small radio beacon which transmitted the vehicle position to the ground during flight and a pyrotechnic controller to command deployment of the parachute. Data from all the sensors were recorded in solid state memory and recovered after the flight. Two cameras were flown: one high speed to observe the parachute inflation in detail and a second high definition camera to observe the subsequent flight.

The parachute was deployed at Mach 1.7 by two pyrotechnic devices. The inflation and subsequent  flight was captured on high definition video and high-speed data were obtained.

The SuperMAX parachute as viewed from the test vehicle

The vehicle transmitted its position to the ground throughout the descent and the vehicle was recovered shortly after landing.

The SuperMAX vehicle after landing

The flight demonstrated our ability to test parachutes in environments equivalent to those experienced on Mars missions. The results have been used to complement existing data from wind tunnel tests, NASA flight tests from the 1960’s and flight data from the recent ExoMars mission. Aerothermal data were also obtained which will aid the development of the next generation of Earth entry vehicles.